A pattern is a composite or wood tool which is used to make the cast aluminum tool. Often , as in the case of thermoforming tools, the pattern and the prototype serve the same purpose. A pattern is a necessary requirement in order to produce a cast aluminum tool.

Before creating a prototype it’s important to make a model to ensure that end products will precisely fit if they are a component. It’s also important that materials hold up to force or the elements, depending on your products function. The more you anticipate problems, the fewer problems down the road. We can help you make sure your product is on track to be a success. You can never have too many sets of eyes on a project!

It’s cheaper to make changes to a product before it’s manufactured. By making the prototype as accurate as possible, you save money by not having to go through a lot of iterations before perfecting your product.

Prototyping provides you with feedback. As much as you consider the physics and chemistry behind your plan, often the real world introduces variables you may have overlooked. It’s better to discover these issues before – rather than after – mass production.

The process

Each client is different, so we work with you to craft a vision together. Customers typically come in with an idea or drawing. Sometimes they already know which molds they want to use. Whether it’s sitting down with you to listen to your vision and craft possible solutions together, or you have everything planned out to the letter, we’re here to make sure your product – and ultimately your business – are successful.Finally, we create a prototype to ensure the best possible product solution before mass production.